High quality KNN ceramics were prepared by cold sintering assisted sintering method, and the effects of the sintering process on the composition, microstructure, and electrical properties were carefully investigated. Compared to the green pellets that were pressed with PVA as binder (53% of theoretical density), the cold-sintered green pellets demonstrated an improved density (above 65% R.D.), and the final density can reach to nearly 98% after following sintering procedure. The TEM and EDS results demonstrated that incongruent dissolution was dominant during cold sintering resulting in a faster leaching for A-site cations than B-site. And meanwhile potassium ions had a much higher leaching rate than sodium ions, and formed some K-rich amorphous precipitates on the KNN particle surface after cold sintering, which would transform to K4Nb6O17 second phase during the subsequent sintering process. Meanwhile, the increased green density can effectively lower down the sintering temperature, and greatly increase the sintering density of final products. The formation of K4Nb6O17 phase and the increase of sintering density can effectively reduce the evaporation of alkali elements (especially for potassium), and consequently improve the properties of KNN ceramics. The CSAS produced ceramics sintered at 1115°C exhibited excellent ferroelectric, piezoelectric, and dielectric characteristics. Its piezoelectric coefficient, dielectric constant, dielectric loss at 10 kHz, remnant polarization and coercive field were 131pC/N, 10922, 4.86%, 17.3C/cm2and 8.3kV/cm, respectively. These values are reasonably good for pure KNN system without any special dopants. Moreover, another inspiring result for CSAS technique is that one could produce KNN ceramics in a very wide range of sintering temperature (1055-1145oC) without sacrificing their properties. This may be attributed to the enhancement of densification during CSAS procedure at relatively low sintering temperature, and the reduction of alkali volatilization at high sintering temperatures. To sum up, the method of CSAS could be an effective solution for the problem of poor sinterability of KNN ceramics, and a great help to the fabrication of high-performance KNN-based ceramics.
High quality KNN ceramics were prepared by cold sintering assisted sintering method, and the effects of the sintering process on the composition, microstructure, and electrical properties were carefully investigated. Compared to the green pellets that were pressed with PVA as binder (53% of theoretical density), the cold-sintered green pellets demonstrated an improved density (above 65% R.D.), and the final density can reach to nearly 98% after following sintering procedure. The TEM and EDS results demonstrated that incongruent dissolution was dominant during cold sintering resulting in a faster leaching for A-site cations than B-site. And meanwhile potassium ions had a much higher leaching rate than sodium ions, and formed some K-rich amorphous precipitates on the KNN particle surface after cold sintering, which would transform to K4Nb6O17 second phase during the subsequent sintering process. Meanwhile, the <br>increased green density can effectively lower down the sintering temperature, and greatly increase the sintering density of final products. The formation of K4Nb6O17 phase and the increase of sintering density can effectively reduce the evaporation of alkali elements (especially for potassium), and consequently improve the properties of KNN ceramics. The CSAS produced ceramics sintered at 1115°C exhibited excellent ferroelectric, piezoelectric, and dielectric characteristics. Its piezoelectric coefficient, dielectric constant, dielectric loss at 10 kHz, remnant polarization and coercive field were 131pC/N, 10922, 4.86%, 17.3C/cm2<br>and 8.3kV/cm, respectively. These values are reasonably good for pure KNN system without any special dopants. Moreover, another inspiring result for CSAS technique is that one could produce KNN ceramics in a very wide range of sintering temperature (1055-1145oC) without sacrificing their properties. This may be attributed to the enhancement of densification during CSAS procedure at relatively low sintering temperature, and the reduction of alkali volatilization at high sintering temperatures. To sum up, the method of CSAS could be an effective solution for the problem of poor sinterability of KNN ceramics, and a great help to the fabrication of high-performance KNN-based ceramics.
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